I was wrong: I’ve been building my own guitars for over a decade, and here’s the most important lessons I’ve learned
About ten years ago, I started building my own guitars in my garage. I did it in an effort to better understand the instruments that I love so much – and it certainly did that, though perhaps not in the way that I anticipated.
Over many years and many builds, I have realized that I was wrong about a lot of things when it came to guitar construction prior to starting to build my own. These were common preconceptions and misunderstandings, I think – but learning about them the hard way has helped me to understand the gear I own better, and enabled me to make better choices when I’m buying new guitars. Hopefully it can help you too, even if you never have any intention of picking up a fret file!
Image: Justin Beckner
“Hand Built” Is More Complex a Term Than Many Realise
I had always believed that “hand-built” guitars were superior to standard production line guitars that were carved out using CNC machines. When you build a guitar by hand you get an appreciation for hand-built guitars because of the focus and literal sweat that goes into it, but you also realise that consistency is difficult to achieve, even with using jigs. Over the years, I have developed an appreciation for CNC Machines as they take a lot of the rough cutting work out of guitar building – work that is not all that fun to do.
I’ve learned that the machines used to industrialise the guitar-building process are just as impressive as the instruments they create. Plek machines, for example, are able to level frets down to such an impressive degree that it makes the prospect of doing them by hand seem rather archaic. Even touring the Gibson factory and seeing the old custom hand-built machines and tools that were used to streamline the building process helped me to embrace the idea that hand-built is a more complex term than I had previously imagined.
Gibson factory. Image: Justin Beckner
Everything Matters
Claiming that a guitar is simply the sum of its parts ignores the interplay between those parts. This is a topic that can get really deep into the weeds, but mastering the art of constructing an instrument with a certain sound is a science that I am far from mastering. However, building your own guitars does give a healthy respect for builders out there who carve bracing, chamber specific sections of a body, or use certain metals in the bridge that are designed to create very specific sympathetic frequencies, giving each guitar its own voice.
I’ve learned that when you pluck a string on a guitar, the entire instrument vibrates; those vibrations can sometimes feed back into the string, giving it those sympathetic resonances. A high-end instrument that is tailored to a certain playing style will take every aspect of construction into account when trying to achieve that sound. After building my own guitars, I believe that tonewood matters, I believe that the glue we use to glue the body matters, and I believe that how the neck fits in the neck pocket matters. Everything matters.
I’m certain someone will claim they saw a guitar made out of corkboard that sounds just as good as a vintage Stratocaster, simply because they saw something on YouTube. But I have to ask those people, did you hear it with your own ears, or did you hear it through some computer speakers?
The only way to do such a comparison is to play both with your own hands and listen to it, live, with your own ears. And I’m not going to say that all vintage guitars sound good – they certainly don’t. They were incredibly inconsistent, as anyone who has played a lot of them will tell you.
Some will say that a guitar’s tone is all about the pickups and not much more, but I have learned that is not true either. A guitar is more than the sum of its parts and sometimes the smallest details can be just as important as the “main” features of a guitar. For example, we spend so much time talking about how certain pickups sound, but we far too often ignore that those pickups are subject to the wiring within the guitar, the pots that we use, the wire itself, the shielding, the output jack.
If one of those components is sub-par, then the overall sound of the pickups will be sub-par. Building your own guitars forces you to focus on these small details that casual guitar players overlook when discussing tone. It will force the realization that a guitar’s tone is not the result of one certain thing.
Image: Justin Beckner
Let’s Talk About Money
When I first started thinking of building my own guitar, I was under the impression that it would be cheaper than buying my own version of that guitar. For the cost of the tools needed to build a guitar alone, one could purchase a pretty nice production-line guitar.
When you start thinking of all the tools needed to build a guitar; routers, sanders, fret saws, files, levelers, drills, bits, sandpaper, fret press, sanding blocks, clamps, various jigs and templates, it can add up very quickly. Just to give you an idea, if you want to do binding on your guitar, you’ll need a router bit and a series of bearings.
Image: Justin Beckner
StewMac sells this kit for $160-$206 (depending on how many bearing sizes you want), which is about as much as I spent on my router itself.
I was fortunate enough to have a lot of these tools before I started building my own guitars, but there are always some tools that you’ll find makes the job so much easier. A fret slot miter box would be a good example.
Good quality fret files would be another. If you are anything like me, you will try to buy some cheap ones on eBay that suck and end up buying quality files from a reputable company anyway.
I’ve found guitar building to be an incredibly enlightening and rewarding hobby and I encourage anyone who loves guitars to give it a try. As one of my childhood heroes, Red Green, used to say, I’m pulling for you. We’re all in this together.
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